If you are craving a hearty, comforting dish that brings together the rich flavors of chili and cheesy pasta in one irresistible package, look no further. This Coney Chili Mac Casserole Recipe combines tender elbow macaroni, savory ground beef simmered in spicy chili sauce, and melty cheddar cheese to create an exploding flavor experience that warms you from the inside out. It’s the kind of casserole that feels like a warm hug after a long day, perfect for family dinners or casual get-togethers where everyone asks for seconds.

Coney Chili Mac Casserole Recipe - Recipe Image

Ingredients You’ll Need

This recipe calls for a handful of simple, pantry-friendly ingredients that each play a key role in creating its rich taste and satisfying texture. From the seasoned ground beef to the creamy sour cream, every element is thoughtfully chosen to balance comfort and bold flavor beautifully.

  • 1 pound ground beef: This provides a hearty, meaty base full of savory flavor that’s essential for a satisfying chili mac.
  • 1 onion, chopped: Adds sweetness and depth to the beef, enhancing the overall aroma and taste.
  • 1 (15 oz) can chili beans, undrained: Brings texture and a smoky, spicy chili essence that ties the dish together.
  • 1 (15 oz) can tomato sauce: Offers tanginess and moisture, creating a saucy coating for the pasta and meat.
  • 1 (4 oz) can diced green chilies: Adds a mild heat and fresh brightness to balance the richness of the beef and cheese.
  • 1 (1 oz) packet chili seasoning mix: Packed with spices that infuse the dish with classic chili flavor.
  • 2 cups elbow macaroni, cooked and drained: The perfect pasta shape to hold onto sauce and cheese, making every bite comforting.
  • 1 1/2 cups shredded cheddar cheese: Divided for mixing and topping, it melts into a luscious, gooey layer.
  • 1/2 cup sour cream: Adds creaminess and a slight tang, softening the chili’s spice while enriching the texture.
  • 1 tablespoon olive oil (for sautéing): Helps cook the onions and beef while adding subtle fruitiness.
  • Salt and pepper to taste: Essential for seasoning the dish just right and enhancing all the other flavors.

How to Make Coney Chili Mac Casserole Recipe

Step 1: Prepare Your Baking Dish and Ingredients

Start by preheating your oven to 375°F (190°C) — this sets the stage for that cheesy golden crust to develop later. Don’t forget to grease a 9×13-inch baking dish well to ensure your casserole comes out cleanly and looks as appealing as it tastes.

Step 2: Sauté Onion and Brown the Ground Beef

Heat olive oil in a large skillet over medium heat, then add the chopped onion. Cook it until it softens and becomes aromatic, about 3 minutes. Next, add the ground beef, breaking it apart with a spoon as it browns evenly. Properly browning the meat intensifies its flavor and is the foundation of this recipe’s savory profile.

Step 3: Create the Chili Mixture

Stir in the chili seasoning mix, undrained chili beans, tomato sauce, and diced green chilies. Bring this mixture to a simmer, allowing all those spices and flavors to meld beautifully over 10 minutes. Stir occasionally so nothing sticks or burns. Taste and season with salt and pepper to find the perfect balance.

Step 4: Combine Pasta and Creamy Mixture

In a large bowl, mix the cooked and drained elbow macaroni with the chili mixture, sour cream, and 1 cup of shredded cheddar cheese. This creamy, cheesy blend ensures every bite bursts with chili goodness and harmonious textures.

Step 5: Assemble and Bake

Transfer the combined mixture into your prepared baking dish, spreading it evenly. Sprinkle the remaining 1/2 cup of shredded cheddar cheese on top — this will create that irresistible bubbly, golden layer when baked. Place the dish in the oven and bake for about 20 minutes until the cheese melts and bubbles invitingly. Let the casserole cool slightly for about 5 minutes before serving to allow it to set perfectly.

How to Serve Coney Chili Mac Casserole Recipe

Coney Chili Mac Casserole Recipe - Recipe Image

Garnishes

Elevate your serving experience with fresh garnishes like chopped green onions, a dollop of sour cream on top, or sliced jalapeños if you like a little extra kick. These simple additions brighten up the casserole and add layers of texture and flavor.

Side Dishes

This casserole pairs wonderfully with crisp green salads, cornbread, or steamed vegetables to round out the meal with freshness and crunch. A side of pickled jalapeños or hot sauce can also be fun for those who crave more boldness.

Creative Ways to Present

Serve individual portions in small oven-safe ramekins for a cozy, personalized touch, or layer the casserole over a bed of fresh greens to turn it into an unexpected warm pasta salad. Either way, this Coney Chili Mac Casserole Recipe never fails to impress!

Make Ahead and Storage

Storing Leftovers

Store any leftovers in an airtight container in the refrigerator for up to 3 days. The flavors actually deepen after resting, making the next-day meal just as delightful.

Freezing

This casserole freezes beautifully. Portion it out or freeze the whole dish covered tightly with foil and plastic wrap. It can keep in the freezer for up to 3 months without losing any of its delicious flavor or texture.

Reheating

To reheat, thaw frozen portions overnight in the fridge, then warm in the oven at 350°F until heated through and bubbly, about 20 minutes. Microwaving works too for a quicker option, just cover and heat in short intervals to avoid drying out.

FAQs

Can I use a different type of pasta?

Absolutely! While elbow macaroni is classic for this casserole, you can swap it with other small, sturdy pastas like shells, rotini, or penne. Just be sure to cook them al dente so they hold up well during baking.

Is ground beef necessary, or can I substitute it?

If you prefer, ground turkey or chicken can work to lighten the dish. For a vegetarian version, consider plant-based crumbles or adding more beans and vegetables for bulk and protein.

Can I make this casserole spicy?

Yes! Enhance the heat by adding more diced green chilies, a sprinkle of cayenne pepper in the chili mix, or chopping fresh jalapeños into the sauce. Adjust to your taste!

What if I don’t have sour cream on hand?

You can substitute sour cream with plain Greek yogurt to add a similar creamy tang, or use cream cheese for a richer texture. Each will slightly alter the taste but keep the creaminess intact.

Can I prepare this dish entirely ahead of time?

Definitely! Assemble the casserole in the baking dish and cover it tightly with foil. Keep it refrigerated for up to 24 hours before baking, which can help flavors meld even more.

Final Thoughts

There is something truly special about this Coney Chili Mac Casserole Recipe that makes it a staple in any comfort food lover’s repertoire. It’s straightforward to prepare, deeply satisfying, and packed with flavors that feel like home. Whether feeding a hungry family or delighting guests, this casserole brings warmth and joy right to your table. Give it a try and prepare for lots of happy requests for seconds!

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Coney Chili Mac Casserole Recipe

5 Stars 4 Stars 3 Stars 2 Stars 1 Star 4 from 54 reviews
  • Author: admin
  • Prep Time: 15 minutes
  • Cook Time: 30 minutes
  • Total Time: 45 minutes
  • Yield: 6 servings
  • Category: Casserole
  • Method: Baking
  • Cuisine: American

Description

This hearty Coney Chili Mac Casserole combines spicy chili flavors with creamy macaroni and melted cheddar cheese in a comforting baked dish. Easy to prepare and perfect for family dinners, it layers seasoned ground beef, chili beans, and cheddar over tender elbow macaroni for a satisfying meal.


Ingredients

Scale

Meat and Vegetables

  • 1 pound ground beef
  • 1 onion, chopped

Chili Mixture

  • 1 (15 oz) can chili beans, undrained
  • 1 (15 oz) can tomato sauce
  • 1 (4 oz) can diced green chilies
  • 1 (1 oz) packet chili seasoning mix

Pasta and Dairy

  • 2 cups elbow macaroni, cooked and drained
  • 1 1/2 cups shredded cheddar cheese (divided)
  • 1/2 cup sour cream

Others

  • 1 tablespoon olive oil (for sautéing)
  • Salt and pepper to taste


Instructions

  1. Preheat Oven: Preheat your oven to 375°F (190°C) and grease a 9×13-inch baking dish to prepare for baking.
  2. Sauté Onions: Heat olive oil in a large skillet over medium heat. Add chopped onions and sauté until softened, about 3 minutes.
  3. Brown Ground Beef: Add ground beef to the skillet and cook until browned, breaking it up with a spoon as it cooks. Drain any excess fat from the pan.
  4. Add Chili Ingredients: Stir in chili seasoning mix, undrained chili beans, tomato sauce, and diced green chilies. Bring to a simmer and cook for 10 minutes, stirring occasionally. Season with salt and pepper to taste.
  5. Combine Macaroni Mixture: In a large bowl, mix the cooked elbow macaroni, chili mixture, sour cream, and 1 cup of shredded cheddar cheese until well combined.
  6. Assemble Casserole: Transfer the macaroni and chili mixture to the prepared baking dish. Sprinkle the remaining 1/2 cup shredded cheddar cheese evenly over the top.
  7. Bake: Bake in the preheated oven for 20 minutes, or until the cheese is melted and bubbly. Let the casserole rest for 5 minutes before serving.

Notes

  • For a spicier version, add some chopped jalapeños or hot sauce to the chili mixture.
  • Leftovers can be reheated in the microwave or oven and consumed within 3 days.
  • Make sure to drain excess fat after browning the beef to avoid a greasy casserole.
  • You can substitute ground turkey or chicken for a leaner option.
  • Use gluten-free pasta to make this recipe gluten-free.

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